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Repairing Zenith 455 KHz IF transformer capacitors with silver mica disease
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Zenith R615 radio, chassis 6J05. This radio had the classic symptoms of silver mica disease. Intermittent static crashes, Changing sensitivity, beginning 10-15 minutes after turn on. |
IF can AM 455 KHz. |
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IF can with shield removed. |
Typical parts layout of IF can. This is 1st IF can, contains two capacitors. |
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capacitor plate with contacts. This is the 2nd IF can, It contains three capacitors. |
Capacitor prior to cleaning. Note the silver oxide migration bridging the clear areas in the center and outside. Capacitor silver oxidation removed with a pencil eraser, then cleaned with Q-tips dipped in Isopropyl alcohol. The capacitor contacts were cleaned with alcohol also. |
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Capacitor after cleaning, partially reassembled. |
Schematic of Second IF can 95-1102. | ![]() |
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Schematic of First IF can 95-1101. |